Updates galore...

Yet again, it's been a while between posts. If it seems that I've been a little slack - not so. Much water has flowed under the metaphorical and literal bridges. We've spent plenty of time on site, Dana has been madly packing up the city house and I've been finishing another OB article. I've been meaning to write more but have been fairly drained come the end of the day and needing to fall in a heap. Besides, when I've had some energy left it has been consumed by the crack-on-paper that is George R.R Martin's Game of Thrones.

Here's a quick summary of what's been going on regarding life around the build.

...Scrub-a-dub-dub
Dana and I got the hire pressure washer again (do we own it yet??) and spent a day washing down the external rock faces. Jason had done his best to leave moss and lichen on the faces so we had to be a bit careful not to blast it off. As ever, it looked bloody marvellous.

more wire brushes

power squirter

yummy enough to eat

more yum

...Starter bars extended
We have 60-odd starter bars poking up through the blockwork. Engie spec called for a ring beam at the top course and then chem-setting bolts to tie down the bottom boxing that the straw will sit on. I figured that welding all thread to the starters would give a much stronger bond between slab and wall, so a couple of hours with Wally from McKernans saw 16mm threaded rod attached to all of the starter reo with 3-4 inches of double fillet weld.

South

North

North East

...Core filling blocks
Blocking required core filling with 20MPA concrete. I looked at getting in a mini-mix and trying to shoot the sloppy grey into the wall cavities. However, it worked out cheaper to get Jason and Jess back to mix at 28MPA, then transport and fill by hand (or bucket and barrow). I made up some formwork that allowed EZ-pour and the guys were very thankful.

...Back to the grind
Next step was to finish off grinding the slab and get it sealed before we did any internal framing. So we booked the mower again and dragged it up to site late Friday night `to get the floor surface done and behind us. KnJnCrew came to help and we all had a good fight with the noisy wobbly gouge maker. Dana got blistered and bruised and Jon did his wrist in the process.

what a grind

looks like hard yakka

Not only that, the beast left horrid gouges everywhere and the slurry got all over the once beautiful stone work.

grrrrrrr

even more grrrrr

"Oh Mr Hart - what a mess"

Harried call to the hire company on the Sunday got the response that machine was sick and needed to make the return 4 hour trip for a Monday replacement. Bugger... So, back out to Clayton and swap over for a better machine then 4 hours back to site to keep at it. Jon and Dana came back on the Tuesday to avoid a stoopid horse race and finish off the slab. Not so. Towards sunset time we realised that it would take another 3-4 days at this rate to (maybe) get the finish that we were after. At $500 per day for the mower, this was getting silly. Time to call in the pros. In the meantime, I got out the 9 inch grinder and flattened the tops of the walls where that bale supports will live. Very messy...very fun!

this was fun

flat-top

...Professional grinding help
Todd from Smoothstone gave us a good rate and Matt came out for the day with a real grinding setup: truck mounted 3-phase gennie, 3-head grinder, the biggest commercial vac I'd ever seen and a crane to lift it all on and off. 8 hours later and we had a winner. Phew...

shoes for every occasion

this thing sucks big time

a real proper grinder

the whole kit

Now all we needed to do was grind down the edges that the big machine couldn't get to. Surprisingly (or not), 4 inch 100 grit flexible grinding wheels are not that easy to come by. Hours of google-age and many calls later, I found some in Wangaratta. I knew where to get them in Melbourne but it seemed a long trip for one item. If time was no object, this would be annoying but ok. However, I'd set a deadline to get things done so that we could get all hands on deck to get framed and baled up before Christmas. Farting about finishing the slab was seriously eating into the project timeline. Besides, we were both very much over concrete and just wanted it finished. I took the grinder with me to Wang to check that all would be good with it. Supplier man says yes to all. Got back to Bogie, fitted the disc and started grinding away at the slab edges. About one hour in, the adhesive backing on the disc let go and the disc took off to who-knows-where. What a saga: I could only laugh. I wasn't laughing much when it took 2 hours of searching to find the mangled disc. More phone calls worked out that variable speed grinder should have been used as 14000 RPM was about 10000 RPM too fast for that particular disc. Oh joy. Cup disc duly sourced in Melbourne and delivered to Dana's work. Best thing is that this supplier is now a customer for Dana's workplace. Win-win.

There has been much more go on since then but I'll leave that to a subsequent posting.

Ciao for now...

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Back into gear...

OK - you've all waited long enough for this update. As I mentioned in the last post, we are finally making some real progress on site. Having resigned myself to never being Mr Beefcake again, we engaged Jason and Jess from Webb Stonework to drive over from Rushworth and finish off the external rock facing that had remained on hold while I worked in getting vertical again. Big Steve had done a marvellous job inside but was tied up on other jobs for the foreseeable future. I got quotes from a few rockies but settled on Webb as they had much experience with our local crumbly granite stone.

cool setup. tipper on the back too

First day they spent just collecting rocks. 2 strong guys and 5 hours made big enough piles to give them a good selection to pick from. A quick blast from the pressure washer to remove rough grit and setup of the mixing station and they were ready for an early start to laying next day. We've decided to leave what moss and lichen we can on external rock faces so didn't need to be quite so anal in the cleaning this time.

pebbles everywhere

glad we had a hand with all these

and these...

Day 2 and the boys laid over 15 lineal metres of face rock. They fairly punched it out. I've been getting slowly stronger and felt up to doing the pointing. It also let me keep quality control on the finish. Such is the life of a perfectionist... Unfortunately, they'd laid so much that I struggled into the dark to get it all done. 8.30 pm saw me hobble back to the shouse for a good long lie down. Some nasty gusts while I was pointing finally overcame the tethers for one of the tanks lying in wait and I heard an almighty bang as it took off for an adventure. Knowing exactly what had happened, I swore loudly once and got straight back to scraping mortar - there was nought to be gained getting stressed over something I could do diddly about.

powering along

work never ceases for an owner builder

Weekend intervened and Dana came up to inspect. Her excitement at seeing progress again was inspiring. Not even the newly installed dam tank could dampen it much!

this guy felt like a wee dip

Day 3 was similar to day 2 except the boys had a laugh about the tank. We traced the grooves it had made and realised that, had I not had the car illuminating the worksite, the tank would have smacked right into it. Some consolation, I suppose. Lots of facework completed and another late finish to get the pointing done under torch and headlight. Day 4 finished off all of the facework and I hurriedly pointed up as the light faded yet again. I had to drive back to Melbourne late (arriving near midnight) for an early morning dentist visit that had been long planned for the next morning. Jason and Jess were onsite backfilling behind face walls and cleaning up the site while I had a dodgy tooth pulled. I got back to site just as they were packing up after lunch.

looking sweet

mmmmmm

nearly there on East side

big rocks in the doorway

still covered in lichen

Last task to do before they left was installing the rock columns beside the bed. Steve and I had found these ~1500mm long obelisks ages ago and Dana and I wanted then to frame the bedhead. Measured, measured again and double-checked before committing to the holes in the to tie these in. Jason squared off the rock bottoms and Sikaflex-ed some 12mm reo into holes in the column bottoms. We then marked and drilled the slab. I was aiming for about 1700mm between the inner faces but, even so, we still managed to leave only 1650mm. At 1620 wide installed, the bedhead will only just fit but should look pretty ace...phew. A bit of mortar in the gap and they look pretty bloody good, even if I say so myself.

finito

and clean-o

Obelix and Asterix??

they be very solid...

...and thick

settling in...

...but standing out

Next step is to extend starter bars through the core walls and then fill those walls with concrete. Then we can start internal framing and have something to show our building inspector before the permit approaches expiration / extension. We still have a long way to go but it sure is nice to be back at it again.


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b.b.b. in print part 2...

Well, response from far and wide about my very first Owner Builder article has been very positive. Thanks for all ye kind wurdz and support.

Building Diary part 2 is in the can and should hit the streets any day now (issue 167 - October / November 2011). This installment details the design process that we went through while working out what to do with our house. It's a little more heady than the first article but I think it important to share what we've learned. So, if you can, get down to the newsagent and help support my favorite periodical.

I've been working away furiously on the next piece and will let you all know when it is off at the printers. Meanwhile, I lie in wait for Dana to arrive home from work, so that we can head up bush tonight and survey whatever damage happened during the wild storms this week.

We also have to acid wash the work of the 'new and improved' rocklayers who finished up all of the rockwork last week. We are under way again...yay!

More on that coming soon.

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What's in a name part 2...

My recovery continues well. I am moving about heaps more and now able to be up and about for a fair part of the day. Still needing a few lie-downs here and there but onward we march (or trudge, in my case). Yay...

Dana and I had long planned a couple of weeks in Broome for her birthday. Unfortunately, I was still not quite strong enough to endure the cross country flights, nor the bone rattling sight-seeing days. As we'd already booked the tickets, we decided that Dana should still get the break from work and meet up in Perth with her old mate Julie and do the tour with her. Boo...sort of. Instead, I redeemed my flights for a shorter and more manageable trip to Sydney and surrounds. It was time to show my face to the world again!

rocks in NW WA are much bigger than ours

...and very colourful too

So I trundled off to a work trade show in Sydney (Integrate 2011) to poke around and give some old colleagues a bit of curry. More seriously, it was a good opportunity to do some serious networking and I came away with several good leads for contract work. While in Sydney, I also caught up with a couple of friends and missed some others. Next time, Phil...;( On the upside, I spent two nights with my wee nieces, Caitlin and Jessica, my brother Nick and his wife Shirley who'd helped us collect rocks over Xmas.

Next stop was Moss Vale to catch up with my mother and see her new house. With a few renovations, it will be utterly perfect for her. Unfortunately, the poor dear has had a fun run with health herself. Not content with two full knee replacements two years ago, she'd also had a hip replaced recently. (With a few renovations, she may well bushwalk again...:).) We sat and talked for hours on many and varied topics and I thoroughly enjoyed the all too short stay. Amusingly, we compared our pharma collections and techniques for getting shoes and socks on or off whilst we are mobility challenged...it's the small things in life that make it fun! Chin up, Ma.

gorgeous ready made garden

with a north facing deck

fruit trees and maples yet to bloom

Final leg of the tour was visiting my other brother Danny and his wife Sue on the 5750 acre permaculture farm (Mulloon Creek Natural Farms) that they live and work on near Bungendore (not far from Canberra). With views to rival ours, a fantastic setup and ongoing learning and research opportunities (The Mulloon Institute), I can sure see why they like it there. 

imagine waking up to this...

...and breakfasting to this

NO, it is not a humpbacked cow...look closely

Anyway, the main point of this post was to eliminate some confusion over the name of this 'ere blog. One of my partners in the crime of playing with very fancy and expensive electronics for rich folks with more money than sense (who I shall call Adam, because that's his real name) said that he'd enjoyed reading my 'bodgy' blog. To him, and all the other smartarses, I can categorically state that "bogie is not bodgy, nor are our construction techniques." We are to live in Strath[bogie] - geddit?

Hence, I am updating the title block to eliminate any future confusion amongst those who find themselves a little challenged by the English language as she is wrote. :)

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